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Salt Lake City — University of Utah metallurgists have used an old microwave oven to produce a nanocrystal semiconductor rapidly using cheap, abundant and less toxic metals than other semiconductors. They hope it will be used for more efficient photovoltaic solar cells and LED lights, biological sensors and systems to convert waste heat to electricity.
Using microwaves “is a fast way to make these particles that have a broad range of applications,” said Michael Free, a professor of metallurgical engineering. “We hope in the next five years there will be some commercial products from this, and we are continuing to pursue applications and improvements. It’s a good market, but we don’t know exactly where the market will go.”
Free and the study’s lead author, Prashant Sarswat, a research associate in metallurgical engineering, are publishing their study of the microwaved photovoltaic semiconductor – known as CZTS for copper, zinc, tin and sulfur – in the June 1 issue of the Journal of Crystal Growth.
In the study, they determined the optimum time required to produce the most uniform crystals of the CZTS semiconductor – 18 minutes in the microwave oven – and confirmed the material indeed was CZTS by using a variety of tests, such as x-ray crystallography, electron microscopy, atomic force microscopy and ultraviolet spectroscopy. They also built a small photovoltaic solar cell to confirm that the material works and demonstrate that smaller nanocrystals display “quantum confinement,” a property that makes them versatile for different uses.
“It’s not an easy material to make,” Sarswat says. “There are a lot of unwanted compounds that can form if it is not made properly.”
Sarswat said that, compared with photovoltaic semiconductors that use highly toxic cadmium and arsenic, ingredients for CZTS photovoltaic material “are more environmentally friendly.”
Free added: “The materials used for this are much lower cost and much more available than alternatives,” such as indium and gallium often used in semiconductors.